Siemens Smart Infrastructure and BASF have today announced the first electrical safety product to include components made from biomass-balanced plastics. Used across industrial and infrastructure applications, Siemens SIRIUS 3RV2 circuit breaker is now being manufactured using Ultramid® BMBcertTM and Ultradur® BMBcertTM from BASF, where fossil feedstock at the beginning of the value chain is replaced by biomethane derived from renewable sources such as agricultural waste. Both materials offer the same quality and performance as conventional plastics. The material changeover in the SIRIUS 3RV2 circuit breaker production will reduce the emission of carbon dioxide equivalents by ~270 tons per year1. Customers using these products contribute to a circular economy towards a more sustainable future.
The move supports Siemens´ sustainability goals in the areas of decarbonization and resource efficiency, outlined within its DEGREE framework, with the company following a 1.5°C science-based decarbonization target, including a 90 percent reduction target for scope 1 and 2 until 2030, and the application of a Robust Eco Design for 100 percent of relevant product families by 2030.
In the coming months, Siemens plans to expand the use of sustainable materials across the broader SIRIUS industrial controls portfolio. In addition to product design and features, as well as manufacturing and supply processes, the choice of materials plays a major role in further reducing carbon emissions and conserving natural resources. The SIRIUS 3RV2 circuit breaker meets the strict criteria of the recently introduced Siemens EcoTech label, designed to give customers a comprehensive insight into product performance across selected environmental criteria. In addition to most of the product housing and functional parts being made from biomass-balanced plastic, the product also offers lower power consumption over its lifetime compared to its predecessor.
“With our products, we help customers to improve asset performance, availability, and reliability, through resource-efficient and circular products which optimize energy use, production, and supply chains throughout their entire lifecycle. In BASF, we have found a strong partner that supports us with its innovations in the field of sustainable plastics,” said Andreas Matthé, CEO of Electrical Products at Siemens Smart Infrastructure.
By increasingly relying on renewable and recycled raw materials for the manufacture of its products, BASF is committed to make its contribution to the circular economy and de-fossilization. This is achieved through a process that gradually replaces fossil raw materials with bio-based and recycled feedstock. According to the mass balance approach, renewable or recycled raw materials are introduced into production at the beginning of the complex BASF value chains. If customers decide in favor of a certified product from such a value chain, BASF feeds sustainable raw materials into ongoing BASF Verbund production.
"The mass balance approach is a game-changing solution that enables the gradual replacement of fossil raw materials in sometimes complex production processes. The advantages of this approach are obvious, and the greater the demand for alternative products, the higher the proportion of alternative raw materials in the production network. This aligns with our goal of achieving a circular economy and net zero operations as soon as possible,” explains Martin Jung, President BASF Performance Materials. “In addition, the special thing about this project is that the SIRIUS 3RV2 circuit breaker is also used in our BASF production plants. This circuit breaker not only protects the motors but also increases their efficiency and reliability, making a double contribution to our sustainability objectives.”
With the mass balance approach, various alternative raw materials, such as biomethane, bio-naphtha or pyrolysis oil, can be integrated into the value chain. The bio-naphtha and biomethane used by BASF are certified as sustainable according to established systems such as ISCC PLUS and REDcert. The SIRIUS 3RV2 circuit breaker is a proof for resource-efficient plastics production and a milestone on BASF’s #ourplasticsjourney.
“The use of such an innovative material in an important safety component, without compromising its safety functionality and performance, is a unique achievement for Siemens,” underlines Andreas Matthé.
Circuit breakers are used in factories and buildings around the world and protect machines or electrical cables in the event of faults such as short circuits. They help prevent major damage, for example from fires. The SIRIUS 3RV2 circuit breaker, using sustainable plastic components, will be presented for the first time on Siemens booth E3, hall 11 at the ACHEMA trade fair in Frankfurt, June 10-14, 2024. Here, you can also find out more about Siemens EcoTech.
1) The calculation of Product Carbon Footprint of materials is according to TfS Methodology and compares the CO2 reduction of the BASF Biomass Balanced product vs the conventional BASF product.
About BASF
At BASF, we create chemistry for a sustainable future. We combine economic success with environmental protection and social responsibility. Around 112,000 employees in the BASF Group contribute to the success of our customers in nearly all sectors and almost every country in the world. Our portfolio comprises six segments: Chemicals, Materials, Industrial Solutions, Surface Technologies, Nutrition & Care and Agricultural Solutions. BASF generated sales of €68.9 billion in 2023. BASF shares are traded on the stock exchange in Frankfurt (BAS) and as American Depositary Receipts (BASFY) in the United States. Further information at www.basf.com.
About BASF’s Performance Materials division
BASF’s Performance Materials division is at the forefront of the much-needed sustainability transformation in plastics. Our products are co-created with customers around the globe to bring innovations to major industry sectors such as transportation, consumer goods, industrial applications, and construction. Our R&D focuses on all stages of the plastics journey: Make, Use and Recycle. The MAKE phase is about improving how plastics are made, from product design to the choice of raw materials and the manufacturing process itself. The USE phase enhances plastics’ strengths such as light weight, robustness, and thermal resistance. At the end of the product lifecycle, the RECYCLE phase looks at how to close the loop to achieve a circular economy. In 2023, the Performance Materials division achieved global sales of €7.2 billion. Join #ourplasticsjourney at www.performance-materials.basf.com
Siemens Smart Infrastructure (SI) is shaping the market for intelligent, adaptive infrastructure for today and the future. It addresses the pressing challenges of urbanization and climate change by connecting energy systems, buildings, and industries. SI provides customers with a comprehensive end-to-end portfolio from a single source – with products, systems, solutions, and services from the point of power generation all the way to consumption. With an increasingly digitalized ecosystem, it helps customers thrive and communities progress while contributing toward protecting the planet. Siemens Smart Infrastructure has its global headquarters in Zug, Switzerland. As of September 30, 2023, the business had around 75,000 employees worldwide.
Siemens AG (Berlin and Munich) is a leading technology company focused on industry, infrastructure, transport, and healthcare. From more resource-efficient factories, resilient supply chains, and smarter buildings and grids, to cleaner and more comfortable transportation as well as advanced healthcare, the company creates technology with purpose adding real value for customers. By combining the real and the digital worlds, Siemens empowers its customers to transform their industries and markets, helping them to transform the everyday for billions of people. Siemens also owns a majority stake in the publicly listed company Siemens Healthineers, a globally leading medical technology provider shaping the future of healthcare.
In fiscal 2023, which ended on September 30, 2023, the Siemens Group generated revenue of €77.8 billion and net income of €8.5 billion. As of September 30, 2023, the company employed around 320,000 people worldwide. Further information is available on the Internet at www.siemens.com.
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BASF and its customer Evonik have agreed on the first delivery of BASF’s ammonia BMBcertTM grade. Thereby, both chemical companies demonstrate their commitment to offer products with a reduced product carbon footprint (PCF). With its ammonia BMBcert, BASF delivers to Evonik a product whose PCF is at least 65 % lower than the standard product*. Both, BASF and Evonik are extending their product portfolios and launching ammonia-based products applying a biomass balance approach. These products are readily available via existing sales channels and fully integrated into the ERP (Enterprise Resource Planning) systems of the companies.“Evonik and BASF share the same vision: We are convinced that the chemical industry can transform and replace fossil with renewable feedstocks and utilities. The supply with ammonia BMBcert is a big milestone for both of us,” said Dr. Jens Aßmann, Vice President Business Management Ammonia Value Chain and Operations Amino Resins at BASF. Evonik has received a first shipment of ammonia BMBcert produced by BASF. By incorporating BASF’s ammonia BMBcert into its ISCC (International Sustainability and Carbon Certification) PLUS certified production processes, Evonik demonstrates its commitment to a more sustainable economy and its ambitious emissions reduction targets. By 2030, Evonik seeks to reduce Scope 1 and 2 emissions by 25 % and Scope 3 emissions by 11 % compared to 2021 levels, and to become climate-neutral by 2050, in line with the Paris Agreement and validated by Science Based Target Initiative (SBTi). Evonik plans to use ammonia BMBcert to produce a range of sustainable products, including VESTAMIN® IPD eCO and VESTAMID® eCO Polyamide 12. “eCO” stands for Evonik’s aim to eliminate CO2 via mass balance approach using renewable feedstock in existing systems and production processes. With the eCO grades, customers benefit from more sustainable products with no compromise in performance. Thus, conventional, trusted VESTAMIN curing agents for epoxy resin systems with typical applications in industrial flooring, marine and anticorrosive paints can easily be replaced by the IPD eCO grade. The same proves true for VESTAMID eCO Polyamide 12, which covers tailored, high-performance polyamide, typically found in shoe soles, sunglasses, gas pipes, safety-related automotive parts and many more. “We are excited to partner with BASF to source ammonia with a reduced carbon footprint. This collaboration witnesses our dedication to environmental stewardship and our ability to innovate in a rapidly changing market,” said Silvia Torrado, Global Procurement Director for Base Petrochemicals at Evonik.BASF applies a biomass balance approach to replace fossil resources at the beginning of the production process with certified biomethane from biowaste raw materials which are attributed to the product. The mass-balanced product is certified according to ISCC PLUS standards. In addition, BASF is using electricity from renewable sources for the manufacturing of the ammonia, further reducing its PCF. As outlined in its sustainability roadmap, the BASF Monomers Division announced to offer at least one circular or lower PCF option for every major product line by 2025. Mass balanced products are drop-in solutions, meaning they have the same properties as the corresponding conventional products, but with an attributed share of circular raw materials. The division’s sustainable offerings are an essential part of BASF’s path to climate neutrality and net-zero CO2emissions by 2050. * Based on the average CO2 footprints stated in the “Default values for the transitional period for the CBAM between October 1, 2023 and December 31, 2025” published by the European Commission on Dec 22, 2023.
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